We run an integrated heavy industrial complex in Wada, Palghar District, Maharashtra. Housing a dedicated setup of 18 high-speed, microprocessor-controlled twin-screw extruders operating 24 hours a day to output extreme hydraulic-rated column tubes and agriculture irrigation pipes.
A computerized Central Dry-Blend Station automatically doses raw resins, impact modifiers, and organic pigment sets, keeping wall profiles uniform.
Swiss-engineered vacuum sizing chambers and water sleeves lock pipe diameters down to 0.05mm margin profiles continuously.
In-situ computerized hydraulic press chambers continuously load-test polymer batches at 3.5x working parameters.
Witness a high-level walkthrough of Khemi's integrated polymer extrusion loop process operating daily.
Raw premium PVC resins and organic stabilizers are pumped pneumatically into heavy high-speed thermocool mixers to build a perfectly distributed, lump-free dry blend complex.
Conical Counter-Rotating twin-screws compress and heat the compound under precise digital thermistors. This transforms polymer chains into an extremely fluid, high-integrity homogenous melt.
Melted PVC channels through vacuum sizing cylinders. An online laser micrometer continuously measures concentric parameters during spray cooling.
Fully cooled pipelines are automatically stamped with ISI batch tracking and length increments. High-speed automatic cutters divide them at standard 6m measurements.
Our plants wouldn't be complete without the Wada Integrated QA Lab. Backed by expert polymer analysts and mechanical checkers, we verify that every single batch exceeds required national codes before loading on dispatch trucks.
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